How to Make a Picture Frame Table Saw Sled
How to Make a Picture Frame Table Saw Sled
How to Make a Picture Frame Table Saw Sled
How to Make a Picture Frame Table Saw Sled
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This is the first video in a multi-part series on picture frame making. This video gives you an overview on how to make the ultimate picture frame sled. In order to make perfect picture frames you need two things... One, the two corner pieces must add up to 90deg and the short sides as well as the long sides must be the exact same length. This sled covers both of those issues as well as it allows for larger picture frames than a traditional miter sled stop system. Picture frames are not measured by the inside or outside length but by the rabbit so if your artwork or matte is 5x7 we can set the stop to create a frame for that exact size. To make sure there is no play in our sled we're using the MicroJig Zero Play Guide bar system that adjusts to fit any table saw. Free SketchUp plans available on my website. DrunkenWoodworker.com

Step 1: Step 1: Cut Base

How to Make a Picture Frame Table Saw Sled

First up is we値l cut the base to size.

Step 2: Step 2: Kerf Cut Line

How to Make a Picture Frame Table Saw Sled

Next we値l draw the 45ー line where our kerf cut will be, as reference.

Step 3: Step 3: Mark Miter Slots

How to Make a Picture Frame Table Saw Sled

Knowing my fence is parallel to the blade, I値l use a speed square up against it to register the sled at 45ー. And then mark where the miter slot is located.

Step 4: Step 4: Set Up Zero Play Guide Bar

How to Make a Picture Frame Table Saw Sled

Next I値l assemble the Micro Jig Zero Play Guide Bar System. There are two pieces that slide along angled grooves. This allows the Zero Play Guide Bar to match the width of any miter slot.

Step 5: Step 5: Mark The Zero Play Guide Bar Holes

How to Make a Picture Frame Table Saw Sled

Next I値l place it on top of the base and use an ice pick to mark where the the holes need to be drilled.

Step 6: Step 6: Drill Oversized Holes

How to Make a Picture Frame Table Saw Sled

Then I値l drill oversized holes, this will allow for calibration. And counter sink them so the screw head will sit below the surface.

Step 7: Step 7: Attach Zero Play Guide Bar

How to Make a Picture Frame Table Saw Sled

And now it痴 just a matter of placing in the washers and screws and loosely attaching the Zero Play underneath the base.

Step 8: Step 8: Calibrate and Tighten

How to Make a Picture Frame Table Saw Sled

Because the holes are oversized we can then calibrate the sled to be exactly 45ー to the fence and tighten down the bolts.

Step 9: Step 9: Cut the Kerf

How to Make a Picture Frame Table Saw Sled

Now we値l cut the kerf to about 10 inches deep.

Step 10: Step 10: Cut Aluminum Ruler

How to Make a Picture Frame Table Saw Sled

Using an aluminum ruler I cut a 45ー angle at the front end and then cut it to length. Using the cut off of the ruler for the short side I repeat the process.

Step 11: Step 11: Create Ruler Overhang

How to Make a Picture Frame Table Saw Sled

Since I want my ruler to be elevated and have an overhang, I値l cut some masonite to about half the width of the ruler.

Step 12: Step 12: Epoxy the Back on Ruler

How to Make a Picture Frame Table Saw Sled

Now I値l epoxy it on the back of the ruler. On the short side I won稚 need the measurements so I have the numbers facing down.

Step 13: Step 13: Attach Ruler to Base

How to Make a Picture Frame Table Saw Sled
How to Make a Picture Frame Table Saw Sled

Now it痴 time to attach the ruler to the base. It痴 important to have it perfectly parallel to the edge so I値l screw in one side, position it and then add a couple more screws.

Step 14: Step 14: Short Side Guide

How to Make a Picture Frame Table Saw Sled

Here is the most important part of the build. You want the short side to be a perfect 90ー so I encourage you to check, recheck and then check again.

Step 15: Step 15: Reattach with Glue

How to Make a Picture Frame Table Saw Sled

I'll then take them off and reattach it with glue and screws.

Step 16: Step 16: Add Sandpaper Grip

How to Make a Picture Frame Table Saw Sled

Here I知 using adhesive backed sandpaper as grip to prevent slipping of my frame pieces when making cuts.

Step 17: Step 17: Cut Stop Block

How to Make a Picture Frame Table Saw Sled
How to Make a Picture Frame Table Saw Sled
How to Make a Picture Frame Table Saw Sled

Now it痴 time to cut the stop block. On one edge I値l cut a grove that値l slip over the ruler. And then cut a 45ー angle on one face.

Step 18: Step 18: Add Hold Down Toggle

How to Make a Picture Frame Table Saw Sled

Then I値l attach a hold-down toggle clamp to the stop block.

Step 19: Step 19: Make Your Frame!

How to Make a Picture Frame Table Saw Sled
How to Make a Picture Frame Table Saw Sled
How to Make a Picture Frame Table Saw Sled
How to Make a Picture Frame Table Saw Sled

Start by making your first cut on the left side. Then on the right side butt up your piece against the stop block. Repeat so you have two equal length pieces. Move the stop block to the next length and cut two more pieces the same way. There is a full video and detailed photos on my website along with free SketchUp plans. DrunkenWoodworker.com

 
 

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