Soundwave Portable Electronics Workstation
Soundwave Portable Electronics Workstation

As most who know me would know, I like to keep my shed neat & tidy, so the idea of building a self-contained electronics workstation is very appealing. Plus I'm often fixing other peoples stuff so the portability helps.

Note: See Steps 28 & 29 for STL 3D Printing files, Cutting List & Detail drawings.

Step 1: Cut Plywood Sheet

Soundwave Portable Electronics Workstation

The whole box was built out of 1x sheet (2400x1200) 7mm ply plus a small sheet of 12mm ply for the front/work area. The thin 7mm ply made constructing the box difficult in terms of attaching hinges & using very short screws but it is worth it to keep the overall weight down in my opinion.

Step 2: Construct Main Box

Soundwave Portable Electronics Workstation

Fix the main box together with PVA glue & pneumatic nail gun.

Step 3: Sliding Lamp & Fume Extraction Mounts

Soundwave Portable Electronics Workstation

Braise some aluminum flat bar & 12mm tube together to make mounts for both the light & fume extraction adjustable arms (which are ex-desk lamp arms). Bolt the mounts to 300mm ball bearing drawer slides.

Note: the Fume Extraction Shroud & Duct 3D print files can be found here

Step 4: Slide to Arm Bush

Soundwave Portable Electronics Workstation

3D Printed bush for the light & fume extraction adjustable arms.

Step 5: Doors & Hinges

Soundwave Portable Electronics Workstation

Attach doors, using very small brass hinges & tiny 4 gauge countersunk self tappers. I had originally planed to use piano hinge but the thin 7mm ply made attaching it without a lot of modification very difficult.

Step 6: 240v Conduit Mounting

Soundwave Portable Electronics Workstation

To keep the workstation organised I've included a 240v power compartment in each end of the main box. But as most conventional power boards tend to have their sockets 90 degrees to their length taking up too much space I decided to fabricate my power supply system. Using 50mm square PVC conduit. The picture above shows the a piece of ply fixed inside the conduit to act as a captured nut to mount the conduit & make it serviceable.

Step 7: 240v Sockets

Soundwave Portable Electronics Workstation

In each 240v compartment there are 4x 240v 10A sockets & a overload reset switch & a 3m mains cable in the right hand compartment.

Step 8: 240v Wiring

Soundwave Portable Electronics Workstation

240v socket wiring.

Step 9: Flush Mount Bracket

Soundwave Portable Electronics Workstation

Add some aluminum brackets to make the front 240v sockets flush with the ply. There are 4x (2x each side) 240v sockets mounted in the front of the box for use with extra tools or to test things you are working on etc.

Step 10: Flush Mount Socket

Soundwave Portable Electronics Workstation

Front view of flush mount socket.

Step 11: 240v Conduit

Soundwave Portable Electronics Workstation

Right hand end power compartment conduit.

Step 12: Saddle Clip

Soundwave Portable Electronics Workstation

Custom 3D Printed curved saddle clip.

Step 13: Mouse Door

Soundwave Portable Electronics Workstation

Opening in right hand compartment for mains power cable.

Step 14: RH Power Comparment

Soundwave Portable Electronics Workstation

Right hand end power compartment.

Step 15: Internal Components

Soundwave Portable Electronics Workstation

(From top to bottom)
- 10mm Aluminum EA shelf bracket.

- Cable tie dispenser made from 20mm pvc conduit.

- 64mm dia cable hole with 3D Printed cap.

- Ball bearing drawer slide for for fume extraction arm.

Step 16: Wire Spool Mount & Slides

Soundwave Portable Electronics Workstation

3D printed Wire spool mount & slides.

Step 17: Wire Spool Mount & Slides

Soundwave Portable Electronics Workstation

Wire spool slide mounts in position

Step 18: Screwdriver Rack

Soundwave Portable Electronics Workstation

Keeping with the theme, I added a Decepticon logo in the 3D Printed screwdriver rack.

Step 19: Prep for Painting

Soundwave Portable Electronics Workstation

Ready for Painting.

Step 20: Main Box

Soundwave Portable Electronics Workstation

Main box painted. don't forget to paint the edges of the doors.

Step 21: Paint Front Panel

Soundwave Portable Electronics Workstation

Mask & Paint front panel.

Step 22: Handle: Brackets

Soundwave Portable Electronics Workstation

Fabricated a fold down handle so the box would fit on a shelf where I'd like to store it.

Step 23: Handle: up position

Soundwave Portable Electronics Workstation

Completed mild steel handle in the upright position.

Step 24: Handle: Down Position

Soundwave Portable Electronics Workstation

Completed mild steel handle in the down position.

Step 25: Workstaion

Soundwave Portable Electronics Workstation

Completed workstation ready to Transform & Roll out!

Step 26: Workstaion

Soundwave Portable Electronics Workstation

Completed workstation ready to Transform & Roll out!

Step 27: Tape Deck Mode!

Soundwave Portable Electronics Workstation

Completed workstation in Tape Deck Mode.

Thanks for your time =)

Step 28: 3D Printing Files

Bush 12mm.stl
Soundwave Portable Electronics Workstation
Bush 12mm.stl17 KB Decepticon Stencil.stl
Soundwave Portable Electronics Workstation
Decepticon Stencil.stl12 KB Screwdriver Rack Large.stl
Soundwave Portable Electronics Workstation
Screwdriver Rack Large.stl149 KB Screwdriver Rack Small.stl
Soundwave Portable Electronics Workstation
Screwdriver Rack Small.stl126 KB

Step 29: Drawings & Cutting List

Soundwave Portable Electronics Workstation
Elect Workstaion Cutting.pdf62 KB
Soundwave Portable Electronics Workstation
Elect Workstaion Plan.pdf67 KB
Soundwave Portable Electronics Workstation
Elect Workstaion.dwg599 KB
 
 

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