Do you know somebody, who gets frustrated easily? Who has maybe already broken a Rubik Cube? Or do you just enjoy the thought, of throwing it against a wall, without doing any harm? Then this is the perfect Rubik's "cube" for you.
If you haven't heard of Oogoo yet, check out this instructable. To find out more about sugru go to this site.
Step 1: What you need
Sugru vs. Oogoo
+ softer (better bounce)
- sticks like hell/ is harder to work with
- smells pretty bad
- it's hard to mix the same colour twice
So if you want a ball, that bounces extremely well, can't afford the sugru and have the patience, to make it look right, go with Oogoo
+ easier to work with
+ comes in different already mixed colours
- bounces less
Both balls turn surprisingly well.
Step 2: Preparing the core
The heat will probably melt the plastic pieces, make sure not to touch them, to prevent burning your fingers. Once you have gotten something, that remotely resembles a ball shape, use an exacto knif, to cut away the loose melted plastic.
Step 3: Getting the correct form
First you will have to calculate the length of the orange line, shown in the first picture. It depends on the radius of your clear plastic Acrylic Fillable Ball Ornament and of the size Rubik's Cube pieces. In the example, the inner diameter of the ornament is 4.8 cm and one Rubik's Cube piece is 1.5 cm long.
Cut the circle out of a thin plastic sheet and cut a second circle out of the middle, as shown in the second picture (with a 3 cm diameter for a Diansheng mini cube). Reassemble the first two layers, lay the circle on top of it and assemble the last layer. Your cube should now look like mine in picture three.
Step 4: Sugru
That's why I decided to start with the colours and later apply the black sugru around them. Start by marking the circles, as shown in the fourth picture. Make sure, to move the pieces around, so that they are all equal. Once you are done, add the plastic ring, and apply the sugru (you can find an instruction, how to dye sugru here). Moist the inside of your sphere (I used the 50mm one, so that I would need less sugru) with soapy water and use it to shape the sugru. Per colour you need about 2/3 of a bag (to find out how to store the rest, read this instructable).
Wait for 24 hours and use the box cutter, to cut the layers apart. Once you are done remove the ring. Apply the next colour on one the layers next to the one, that you just finished. You wont need the plastic ring, because you can use the done layer as a guidance for the sphere. Wait for about two hours in between applying the next layer, to make sure, that you don't destroy the layer, that you've already finished. Once you are done with all the layers wait a few hours, then cut them apart.
Now fill in the gaps with the black sugru. Once it is cured, you can sand the ball, to get an nice an even result.
Step 5: Oogoo
We will start by drawing the circles. I decided to go with the 60 mm sphere, so I calculated the plastic ring accordingly. Mix the Oogoo thoroughly, and apply it to the ball. This is a bit tricky, especially because corn starch and the silicone are very reluctant to being mixed and the result is extremely sticky. But don't worry, you will get the hang of it. Use the sphere to form the Oogoo, make sure to moist the inside of it with soapy water.
Use a box cutter to cut the pieces apart, move them around, to make sure, that they all have the same size. As you can see in the third picture, Oogoo doesn't stick to well to the Apoxie Sculpt. I tried coating it with different types of paint, but it didn't work either, that's why I decided to use super glue, to glue the pieces in place.
Don't worry, if your ball looks messy after applying the black Oogoo, you can easily fix that after it is cured with the box cutter and sanding paper.